AKR 550 Cushiongum Extruder & Tread Builder

REVOLUTION IN THE TIRE RETREADING INDUSTRY!

The tire retreading industry, always in pursuit of innovation and efficiency, has witnessed a significant breakthrough with the introduction of the Fully Automatic Cushiongum Extruder and Tread Builder machine, specially developed by Akarmak engineers. Cushiongum, one of the most critical and costly materials used in the tire retreading process, now sees potential for substantial reductions in operational expenses and raw material consumption thanks to this machine. By minimizing critical errors during the retreading process, the machine significantly reduces production costs per tire, resulting in perfectly retreaded tires of excellent quality.

Technical Innovations and Features

The Fully Automatic AKR550 Cushiongum Extruder and Tread Builder Machine is suitable for tires up to the size of 445/65 R 22.5. The AKR550 boasts an extrusion width ranging from 140-450 mm and stands out with its ability to retread each tire within 2.5-3 minutes. Equipped with features such as a temperature control unit, high-quality hardware, and pneumatic, hydraulic, and servo systems, the AKR550 also incorporates an integrated tread application process following the extrusion of Cushiongum, capable of automatically performing filling operations up to 5 mm.

Hardware and Control Features

The machine features a user-friendly touchscreen panel, remote PLC access via the internet, an expandable hub and rim tire holding mechanism, and more. It also comes with linear motion tire positioning, manual and automatic operation options, and a Siemens control system. Heating and cooling control are among the significant features of this machine.

Advantages and Return on Investment

The machine offers numerous benefits, including low material and labor costs, efficient workflow, compact design, higher quality retreaded tires, and easy maintenance. Notably, it utilizes standard size and economical strip type Cushiongum rubber, eliminates the need for cement, and features automatic filling. Feasibility studies and calculations of the payback period show that the AKR 550 model achieves considerable savings in facilities retreading 500, 1000, and 1500 tires, with a payback period varying between 2 to 4 years depending on the volume of operations.

Conclusion

The Fully Automatic Cushiongum Extruder and Tread Builder machine marks a significant step forward in reducing costs and increasing production efficiency in the tire retreading industry. This specially designed machine by Akarmak engineers offers significant financial advantages to its users while improving the quality of retreaded tires. The contributions of this innovative machine to the industry play a critical role in the decision-making processes of investors and operators, shaping the future of the sector.

For more information, please visit our AKR 550 Cushiongum Extruder and Tread Builder page

https://www.akarmak.com/en/products/truck-tire-retreading/cushiongum-extruder